Welcome: Shanghai Huiheng Pharmaceutical Machinery Co., Ltd.

Non-PVC Soft Bag IV Solution Production Line

Name:Non-PVC Soft Bag Form-Fill-Seal Machine
Brand: HUIHENG PHARMA
Material:SUS316L/SUS304
Model: SHH-SRD2

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Non-PVC Soft Bag IV Solution Production Line

 

Product Description

 

HUIHENG PHARMA proudly presents its cutting-edge Non-PVC soft bag IV solution production line, incorporating the latest advancements in technology. This sophisticated system seamlessly executes film feeding, printing, bag manufacturing, filling, and sealing within a single, integrated machine.


Engineered for adaptability, our production line accommodates 50-5000ml Non-PVC soft bags, catering to a diverse array of solutions, including general, special, dialysis, parenteral nutrition, antibiotics, irrigation, and disinfectant solutions. The machinery offers an extensive range of PP bag designs, featuring options such as single boat-type ports, single/double hard ports, double soft tube ports, and more.

 

Experience unparalleled precision and flexibility in IV solution manufacturing through HUIHENG PHARMA's state-of-the-art production solutions.

 

This holistic approach to automation enhances productivity and minimizes the risk of human error, resulting in Non-PVC soft bags of the highest quality. The synchronized coordination of film feeding, printing, bag making, filling, and sealing exemplifies the cutting-edge capabilities of HUIHENG PHARMA's production line, positioning it at the forefront of modern manufacturing in the healthcare industry.

 

Production Process

The Non-PVC soft bag production line by HUIHENG PHARMA epitomizes a seamless and efficient manufacturing process, automating critical stages to ensure precision and top-notch quality. The process initiates with automated film feeding, where HUIHENG PHARMA's selected materials are precisely dispensed for subsequent stages. Subsequently, the system seamlessly integrates printing, allowing for customizable and branded solutions.

 Non-PVC Soft Bag Form-Fill-Seal Machine Process.png

The bag-making stage showcases advanced technology, with HUIHENG PHARMA's machinery intricately forming the bags with precision. Following this, the automated filling process, in adherence to strict quality standards, ensures accurate and consistent product volumes. The final touch involves HUIHENG PHARMA's sealing mechanism, guaranteeing a secure and airtight closure. 

Non-PVC Soft Bag Form-Fill-Seal Machine IV Infusion Soft Bag Filling Machine.jpg

Film Feeding, Printing

It can automatically feed film to the printing and forming station, the film roll is fixed by easy operated cylinder clamps. The fixation doesn’t need any tools and manual labor.

Film Stretching and Opening

This station adopts mechanical film-open plate. The opening of film is 100% guaranteed. Any other film opening method doesn’t have a guarantee of 100%, but also the system is far more complicated.

Bag Forming

Peripheral welding with bilaterally open moulds structure, up and down moulds are opened bilaterally and equipped with cooling plate, to heat both moulds to the same temperature up to 140℃ and above. No film over-baked during bag forming or machine stopping. Improve the product welding quality and save more film.

1st & 2nd Ports Heat Seal Welding

Because of the different material and thickness between the boat type ports and the film, it adopts 2 pre-heating, 2 heat seal welding and 1 cool weldingto enable it to suit with different plastic material and film, bring the user more selection, higher welding quality, low leakage rate within 0.3‰.

Filling

Adopt the E + H mass flowmeter measurement and high-pressure filling system. High filling accuracy, no bag and no qualified bag, no filling.

Sealing

Each welding end shield use separate cylinder driving, and drive unit is hidden in the base, guide use linear bearing, without any mark and particles, ensure product transparent degree.

Bag Outputting Station

The finished products will be outputted through conveying belt to the next procedure.


Product Features


● 100% film utilization: No waste edge between bags, reducing both material and energy consumption.
● Reliable heating and welding system: Leakage rate less than 0.03%.
● Quick changeover: 0.5-1 hour to switch from one size to another. 
● Compact structure, reduce 1/3 length of the machine, save room space and running cost.
● Stable running and transmission system: only need 1 control system, 1 HMI and 1 operator.
● Safe filling nozzle: No solution overflows, no particles generation.
● Auto detection and faulty rejection system.


Technical Specifications:



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Item

Main Content

Model

SHH-SRD1A

SHH-SRD2A

SRS2A

SHH-SRD3A

SHH-SRD4A

SRS4A

SHH-SRD6A

SHH-SRD12A

Actual Production Capacity

100ML

1000

2200

2200

3200

4000

4000

5500

10000

250ML

1000

2200

2200

3200

4000

4000

5500

10000

500ML

900

2000

2000

2800

3600

3600

5000

8000

1000ML

800

1600

1600

2200

3000

3000

4500

7500

Power Source

3 Phase 380V 50Hz

Power

8KW

22KW

22KW

26KW

32KW

28KW

32KW

60KW

Compressed Air Pressure

Dry and oil-free compressed air, the cleaness is 5um,the pressure is over 0.6Mpa.The machine will automatically warn and stop when the pressure is too low

Compressed Air Consumption

1000L/mim

2000L/mim

2200L/mim

2500L/mim

3000L/mim

3800L/mim

4000L/mim

7000L/mim

Clean Air Pressure

The pressure of clean compressed air is over 0.4Mpa, the cleaness is 0.22um

Clean Air Consumption

500L/min

800L/min

600L/min

900L/min

1000L/min

1000L/min

1200L/min

2000L/min

Cooling Water Pressure

>0.5kgf/cm2 (50kpa)

Cooling Water Consumption

100L/H

300L/H

100L/H

350L/H

500L/H

250L/H

400L/H

800L/H

Nitrogen Consumption

According to the customer's special requirements, we can use the nitrogen to protect the machine, the pressure is 0.6Mpa. The consumption is less than 45L/min

Running Noise

<75dB

Room requirements

Temperature of the environment should ≤26℃, the humidity: 45%-65%, Max. humidity should less than 85%

Overall Size

3.26x2.0x2.1m

4.72x2.6x2.1m

8x2.97x2.1m

5.52x2.7x2.1m

6.92x2.6x2.1m

11.8x2.97x2.1m

8.97x2.7x2.25m

8.97x4.65x2.25m

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